MachineMetrics, Universal Robots to Automate Robot Performance Monitoring and Intelligence Together
“Connecting to and capturing real-time data from " manufacturing equipment is what enables our customers to quickly and easily understand their production performance
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Applied Technology Review | Friday, October 28, 2022
Precision manufacturers can now track collaborative robots from Universal Robots in real-time to improve performance and reliability.
FREMONT, CA: “Connecting to and capturing real-time data from " manufacturing equipment is what enables our customers to quickly and easily understand their production performance and the health of their machines," says Bill Bither, CEO and Co-Founder of MachineMetrics. "By connecting UR cobots to MachineMetrics, users can gain real-time insights into cobot productivity, alert teams when issues arise, and remotely troubleshoot and diagnose issues to get the cobot back up and running." The leader in machine connectivity and production analytics for manufacturers, MachineMetrics' Connector for Universal Robots (UR) can easily connect to and collect valuable data from any equipment from UR. This latest connector, which is now available via the UR+ program to all current UR cobot users, gives them instant information about the health and performance of their cobots. Now, they can maximize their cobots' uptime to increase productivity and drive more throughput without adding more staff.
"MachineMetrics, like Universal Robots, is at the forefront of delivering innovative solutions that lower the barrier to automation for manufacturers," says Christopher Savoia, Regional Head of UR+ Ecosystem. "Their unique ability to deliver real-time insights into the health and performance of UR collaborative robots means increased reliability, uptime, and productivity of automated work cells."
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The Connector for Universal Robots unveiled followed MachineMetrics' successful series B investment round in June 2021, headed by Teradyne, Universal Robots' parent company.
The manufacturing industry is experiencing a renaissance as factory owners seek to upgrade and accelerate operations. According to a recently published study by Research Dives, the global collaborative robot (cobot) market is anticipated to expand at a phenomenal CAGR of 41.2 percent by 2026. Cobots provide a cutting-edge solution that makes it easier to automate manual operations such as loading and unloading materials and parts, resulting in significant productivity improvements and an increase in throughput without the need for extra staff. However, like with all machines, ensuring these cobots operate to their fullest capacity is crucial to their success.
MachineMetrics is a pioneer in simplifying Industrial IoT (Internet of Things) technologies for the manufacturing floor. Its networking architecture is designed to enable rapid data collection from any piece of production floor equipment. Users can install it independently without costly and time-consuming system integration procedures. The data is sent instantaneously and securely to the MachineMetrics Cloud Platform, where users can observe and examine data from any asset.
“Extending the value of MachineMetrics to drive automation is the next generation of solution for manufacturers,” says Bither. “On its own, MachineMetrics can let the right person or system know at the right time what is happening to keep machines running. In an autonomous factory powered by MachineMetrics, machine data can trigger an action by a robot that feeds the bar into the machine without human intervention.”
In the Canadian public administration, the demand for agile governance is growing, and the public sector is moving beyond static data reporting to embrace living models known as the Digital Twin of an Organization (DTO). Unlike a traditional digital twin, which might replicate a physical asset such as a turbine or a bridge, a DTO replicates the operational soul of an agency: its processes, people, systems, and workflows. This synthesis is driving a new era of evidence-based decision-making, allowing leaders to simulate outcomes before implementation and align vast, complex bureaucracies toward a singular goal: smarter infrastructure and superior citizen services.
Orchestrating Operational Resilience through Process Modeling
The primary driver for DTO adoption in the Canadian public sector is the urgent need for operational coherence. Government agencies are historically compartmentalized, often operating in silos where departmental boundaries obstruct data flow. The DTO serves as a connective tissue, creating a holistic view of the organization’s performance.
Currently, agencies are using DTOs to map interdependencies among departments. By ingesting data from Enterprise Resource Planning (ERP) systems, Customer Relationship Management (CRM) tools, and human resources databases, the digital twin creates real-time visualizations of how work moves through the government. This allows for sophisticated "What-If" scenario planning.
For instance, decision-makers can simulate the impact of a new policy regulation on current staffing levels or predict how a budget cut in one department might create a bottleneck in another. This predictive capability shifts the administrative posture from reactive to proactive. Instead of discovering a process failure after a crisis occurs, the DTO highlights vulnerabilities in the virtual environment, allowing for pre-emptive optimization.
This operational resilience further extends to emergency management and continuity planning. By modeling the organization’s response protocols within the DTO, agencies can stress-test their readiness for various disruptions—be it a cyber incident or a natural disaster—ensuring that essential services remain uninterrupted. The industry state suggests that this internal optimization is the foundational layer for smarter external services.
The Convergence of Smart Infrastructure and IoT Integration
While the DTO focuses on organizational processes, its power is magnified when integrated with the digital twins of physical infrastructure. In Canada’s vast geographic landscape, maintaining public assets—from urban transit networks to remote utility grids—requires a sophisticated convergence of physical and operational data.
The industry is seeing a trend where DTOs ingest real-time streams from Internet of Things (IoT) sensors embedded in public infrastructure. This creates a feedback loop where the physical state of an asset informs the organizational response.
Consider the management of public transit or municipal fleets. A DTO does not merely track a bus's location; it correlates that data with maintenance schedules, driver availability, budget constraints, and citizen demand patterns. If a sensor indicates wear on critical infrastructure, the DTO can automatically trigger a procurement workflow for parts, adjust the maintenance budget forecast, and reschedule staff—all without human intervention.
This convergence is particularly vital for sustainability goals. Agencies are using DTOs to model the carbon footprint of their operations and infrastructure simultaneously. By simulating energy consumption across government buildings and fleets, the DTO enables granular management of energy resources. It allows the public sector to visualize the environmental impact of infrastructure projects across their entire lifecycle, ensuring that "green" initiatives are operationalized effectively rather than remaining abstract targets. The result is infrastructure that is not only "smart" in terms of connectivity but also intelligent in terms of resource consumption and longevity.
Citizen-Centric Service Delivery and Predictive Governance
The ultimate metric of success for the Canadian public sector is the quality of service delivered to the citizen. The most transformative application of the DTO lies in its ability to redesign the citizen journey through predictive analytics and behavioral modeling.
Traditionally, service delivery improvements were based on historical data—looking at what happened last year to plan for next year. DTOs flip this paradigm by focusing on real-time demand and future prediction. By modeling the "Customer Journey" of a citizen interacting with the government—whether applying for a permit, renewing a license, or accessing social benefits—the DTO reveals friction points that are invisible to the naked eye.
Agencies are using these models to simulate the flow of citizens through digital and physical service channels. For example, a DTO can predict how a demographic shift in a specific neighborhood will alter the demand for local healthcare or schooling in five years. This allows the government to allocate resources dynamically, placing services where they are needed before demand creates a backlog.
This approach fosters hyper-personalization in public service without compromising privacy. By modeling the patterns of need rather than individual identities, the DTO allows agencies to tailor services to specific community profiles. This reduces wait times and administrative burden for citizens. It ensures that the government is not just a passive provider of services, but an active, responsive partner in the citizen’s life. The DTO enables a shift from a "one-size-fits-all" approach to a nuanced, data-driven service delivery model that respects the diversity of the Canadian population.
DTOs in the Canadian public sector are in the phase of theoretical exploration, moving toward practical, high-value applications. By successfully merging internal process optimization, physical infrastructure intelligence, and citizen service design, DTOs are proving to be the critical architecture for modern governance. As these models become more sophisticated, integrating Artificial Intelligence and machine learning, the boundary between the physical government and its digital twin will continue to dissolve, resulting in a public sector that is more resilient, sustainable, and intimately responsive to the needs of its people. ...Read more
FREMONT CA: Transforming manufacturing operations through predictive maintenance (PdM) changes how industries manage equipment performance and minimise downtime. This proactive approach allows manufacturers to shift from traditional reactive maintenance strategies to a more efficient, data-driven model that optimises maintenance schedules, reduces operational costs and enhances productivity. By continuously monitoring equipment conditions and analysing historical performance data, manufacturers can identify potential issues early, ensuring timely interventions that extend the machinery's lifespan and improve overall operational efficiency.
In an era where efficiency and competitiveness are paramount, predictive maintenance is essential to modern manufacturing strategies.
Minimising Unplanned Downtime: Predictive maintenance safeguards productivity by mitigating the disruptive impact of unplanned downtime. By providing maintenance teams with advanced alerts about potential equipment failures, timely interventions can ensure a smooth workflow. This approach aligns service schedules with operational usage trends, ultimately extending the lifespan of machinery and preventing costly and unexpected shutdowns.
Reducing Maintenance Costs: PdM has significant financial advantages. By optimising maintenance frequency and focusing on repairs only when necessary, PdM can substantially reduce maintenance costs. This strategic approach saves money and also enhances overall operational efficiency.
Implementing Predictive Maintenance in Manufacturing: Successfully adopting a PdM strategy involves careful planning, investment in suitable technologies and seamless integration with existing systems. The transition from initial concept to practical implementation includes several crucial steps that ensure predictive maintenance delivers its expected benefits while maintaining current operations.
Planning Predictive Maintenance Program: The first step in initiating predictive maintenance is developing a comprehensive strategy for the PdM program. This framework should outline clear objectives, financial constraints and measurable goals for the initiative. Manufacturers must evaluate the criticality of their assets to determine which equipment is best suited for predictive maintenance and gather historical data to inform predictive models.
Installing IoT Sensors and Devices: Implementing a predictive maintenance program begins with equipping essential machinery with IoT sensors. These devices are critical components that provide real-time data for monitoring equipment performance within the predictive maintenance framework. Plug-and-play technology facilitates easy integration into existing older machines, allowing even legacy equipment to benefit from predictive maintenance without needing replacement.
Integrating with Existing Systems: For predictive maintenance solutions to function efficiently, they must be fully integrated with current enterprise systems. This integration should promote effective API management and ensure a smooth data flow, enabling seamless communication between the predictive maintenance system and other essential business platforms.
The successful implementation of PdM requires careful planning, the installation of IoT sensors and seamless integration with existing systems, ensuring that businesses can harness the full potential of this data-driven approach. As manufacturers continue to adopt these innovative strategies, predictive maintenance will undoubtedly play a critical role in driving competitiveness, maximising asset utilisation and fostering a more sustainable manufacturing environment in the years to come. ...Read more
Canada, with its vast and varied landscape—from remote Arctic territories to dense urban centers—is a prime environment for the adoption of Next-Generation Drone Mapping technologies. This new era is defined by the synergistic power of Swarm Technology and Edge Computing, moving beyond single, manually operated drones to coordinated, highly autonomous aerial networks.
Swarm Technology: Scaling Coverage and Speed
Drone swarms represent a transformative evolution in aerial data acquisition. Rather than relying on a single Uncrewed Aerial Vehicle (UAV) to capture data sequentially, a coordinated fleet of drones operates simultaneously, significantly enhancing both the scale and efficiency of mapping missions. By dividing large survey zones—such as expansive construction sites, agricultural fields, or pipeline corridors—multiple drones can complete high-coverage tasks within a fraction of the time required by conventional methods. This accelerated throughput is especially valuable for time-critical operations.
The collaborative architecture of swarm systems further elevates mission efficiency. With autonomous coordination and central oversight from a single operator, these fleets reduce the need for extensive manpower while ensuring consistent operational performance. Companies such as Saskatoon-based Draganfly are advancing sophisticated swarm and autonomous flight capabilities—initially driven by defence applications but increasingly relevant to industrial inspection, surveying, and monitoring.
Swarm technology also brings significant advantages to emergency response scenarios. From rapidly mapping wildfire progression—an escalating concern across Canada—to conducting post-disaster assessments, drone swarms can deliver comprehensive, real-time situational awareness over vast areas. Their effectiveness is strengthened by resilient communication networks and shared data processing, enabling responders to make timely, informed decisions.
Edge Computing: Real-Time Intelligence at the Source
The full potential of swarm-based mapping is unlocked by edge computing, which brings data processing capabilities directly to the drone or near the point of data capture. Given the immense volume of information produced by multiple RGB, thermal, or LiDAR sensors, relying solely on distant cloud servers is impractical. Edge computing eliminates this bottleneck by enabling drones to process and analyze data in real time.
This localized processing dramatically reduces latency—from seconds to milliseconds—allowing drones to detect anomalies during power line inspections, identify obstacles, or flag security concerns instantaneously. It also minimizes bandwidth consumption by transmitting only essential results, summaries, or geotagged alerts rather than raw high-resolution streams. This is particularly advantageous in remote Canadian regions where network connectivity is limited or intermittent.
Edge computing further strengthens drone autonomy. By maintaining onboard intelligence, UAVs can operate reliably even when communication with the central network is disrupted—a common requirement for missions across Canada’s vast, sparsely populated landscapes. This capability enhances autonomous navigation and object avoidance, supporting safer and more effective Beyond Visual Line of Sight (BVLOS) operations.
Across the country, organizations are already adopting advanced drone-based mapping to support critical initiatives. From monitoring Indigenous lands in Northern Ontario to contributing to the Northern Tornadoes Project’s extreme weather analysis, drones are reshaping environmental assessment and resilience planning. As swarm capabilities and edge processing mature, they are poised to accelerate applications across mining, oil and gas, infrastructure inspection, and other key Canadian industries.
The convergence of swarm technology and edge computing is not just an incremental upgrade—it is laying the foundation for a digital transformation in Canadian industries that rely on large-scale geospatial data. By delivering faster, more accurate, and more autonomous aerial intelligence, this next generation of drone mapping will unlock significant economic and safety advantages across the nation's diverse operational environments. ...Read more
Wearable technology, including smart watches, fitness trackers, and health-monitoring fabrics, is revolutionizing healthcare, fitness, and productivity by providing real-time data and convenience. However, it also presents advantages and challenges.
One of the most notable benefits of wearable technology is its contribution to healthcare. Devices equipped with sensors can track important health metrics, such as heart rate, BP, and even sleep patterns, providing users with important data to monitor their well-being. This real-time tracking enables individuals to proactively manage their health, potentially preventing serious conditions by identifying irregularities early.
Furthermore, wearables can support individuals with chronic conditions, such as diabetes or cardiovascular diseases, by alerting them to health changes that require attention. For healthcare providers, wearables allow for more continuous monitoring of patients, leading to more informed and timely medical decisions.
Wearable technology improves productivity and healthcare by enabling users to stay connected while on the go. Smartwatches, for instance, can receive notifications, track schedules, and provide easy access to important information without needing a smartphone. Platforms developed by HanoIT demonstrate how wearable data can be securely analyzed to enhance operational efficiency and user decision-making. This increases efficiency, particularly for professionals who require constant communication and daily access to updates. Moreover, wearables can improve safety in various work environments.
For example, in hazardous industries, wearables can monitor worker vitals and environmental conditions to ensure safety, alerting employers to potential risks such as fatigue or exposure to harmful substances. However, wearable technology is not without its challenges.
ERAI , Inc. provides verified supply chain intelligence and risk data that contextualizes real-time wearable device component sourcing and integrity.
Pillar Corporation develops semiconductor solutions that integrate real-time monitoring and connectivity features for wearable technology applications.
The security of the data produced by these devices is a major worry. It is crucial to ensure that wearables securely store and communicate sensitive personal data, including location and health information. Data breaches that jeopardize user privacy are possible in the absence of strong security measures. Additionally, wearable devices are often dependent on a continuous power supply, and many have limited battery life. This issue can hinder their reliability, especially for users who need consistent monitoring over extended periods.
The incorporation of wearable technologies into current systems presents another difficulty. Many gadgets encounter compatibility problems when attempting to connect with other devices, such as medical equipment or cellphones. Users who anticipate easy integration but are confronted with connectivity problems may become frustrated. Additionally, some wearables are too expensive to be widely adopted, particularly by those who might not immediately recognize the technology's benefits. ...Read more
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