How Does a SCADA System Benefit from the Integration of IoT Technology?

Applied Tech Review | Wednesday, May 25, 2022

The Internet of Things is a disruptive technology that comprises sensors, gateways, and interactive dashboards to enhance business productivity.

FREMONT, CA: The industrial SCADA system is limited to factory floors, and the data fetched from the factory equipment is only viewed inside the plant. However, IoT can play a major role here by enhancing various operations' data accessibility and operability across industries. Therefore, implementing IoT technology with the existing SCADA systems can certainly empower the enterprises with its most amazing features like scalability, interoperability, and enhanced security of the overall industrial processing.

5 Main Advantages of Adopting Internet of Things (IoT) in SCADA System

Overall Equipment Effectiveness (OEE)

SCADA provides detailed information on asset performance that mostly helps the managers to make better decisions. The use of IoT in SCADA thus improves the overall equipment effectiveness by applying real-time monitoring controls and advanced methods for maintenance controls like automatic data extraction, secured data transfer, collecting the machine's idle time, etc. Hence, utilizing IoT technology for OEE benefits the production in the industries and betters the way managers retrieve and react to the equipment information.

Machine-to-machine Communication

With the integration of IoT into the existing SCADA systems, it becomes easier for the managers to maintain a real-time record of the industrial processes. Moreover, IoT technology provides quick accessibility through smart gadget connectivity, which displays the details on the preferred device of the specific user. This enables efficient plant management and allows on-spot decision-making. IoT with SCADA system improves machine-to-machine communication and revolutionizes how industries operate.

Data Acquisition

The data acquired proves successful in producing reports of production and utility areas within an industry by harnessing the capabilities of the Internet of Things. Data acquisition is thus one of the major benefits of integrating IoT with the SCADA system, which allows better understanding and extraction of data.


Integrating an IoT-based solution reduces the chances of data breaching and allows the managers to keep a live track of the plant functioning and pertinent details. Security is an important aspect of data-driven production and managing such a system requires a well-informed infrastructure.

Remote Management and Monitoring

Due to increased data capturing, asset owners are demanding to combine predictive algorithms, optimized asset health conditions, and cost savings. Thus, using IoT solutions for the industrial SCADA system proves efficient plant management and keen monitoring.



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